Failing clips


Rashid510

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South San Francisco, CA
The TPA (terminal position assurance) might be skewed inside the male connector (its blue) and that might not be providing a secure connection. Also how many times has that connector been disconnected? There is a cycle rating on those connectors, but I myself have disconnected the harness on my bikes with no loose issues. Clean out the contacts with some electrical contact cleaner.


I wouldn't hardwire those connectors. Getting replacement harnesses are easy to get from the liquidator.

Are they being disconnected for a reason?
 

enjoythesilenc

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virginia
I have read about problems on other bikes when the ground wire to the throttle gets disconnected, the controller thinks its WOT. Is this nasty scenario possible on our bikes?
 

DonCox

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Lake Havasu City, AZ
My electric KTM (home built) has a Maguira throttle and Kelly controller. I had been working on it, and the throttle connection was left open. I turned the bike on while standing along side it and nothing for a few seconds, and it then accelerated with me holding the handlebars. it spun around and wiped out one of my wife's favorite flower pots... I got it turned off since it was on the ground now, but was I in a world of shit... That connection is now a latching waterproof connector. Obviously my ENG and QA didn't test that...
 
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